Product Overview

The Disc Ridger For Vegetable Farming uses adjustable discs to form uniform ridges and beds for vegetable planting.

Technical Specifications

Technical Parameter	Specification / Value
Product Name	Disc Ridger For Vegetable Farming
Number of Rows	2 Rows
Number of Discs	4 Nos.
Disc Diameter	610 mm (24 inches)
Disc Thickness	5 mm
Disc Material	65Mn Spring Steel / Boron Steel
Ridge Height Range	200 – 350 mm (Adjustable)
Ridge Width Range	400 – 800 mm (Adjustable)
Max. Working Depth	250 mm
Working Speed	4–8 km/h
Field Capacity	0.6–1.2 ha/h
Matched Power	45 – 65 HP
Hitch Type	3-Point Linkage, Cat-I / II
Frame Type	Heavy Duty Box Frame (80×80 mm)
Bearing Hub Type	Taper Roller Bearing with Multi-lip Seals
Overall Weight	Approx. 320 kg
Overall Dimensions (L × W × H)	1200 mm × 1900 mm × 1150 mm

Engineering, Materials & Components

01/

Main Frame Construction: Fabricated from high-tensile rectangular steel tubing to withstand structural torsional stress during deep field operations.

02/

Disc Gang Bearings: Equipped with greaseable tapered roller bearings and sealed hubs for reliable operation.

03/

Angle Adjustment Mechanism: Features multi-hole indexing plates for modifying the approach angle based on local soil conditions.

04/

Surface Coating Treatment: Powder-coated surfaces help protect the frame from rust and chemical exposure.

Applications

Application Field	Usage Method	Key Benefits
Root Vegetables	Forms high-clearance beds for root crops	Supports root growth and easier harvesting
Solanaceous Crops	Shapes wide-base ridges for solanaceous fields	Improves drainage and reduces waterlogging
Leafy Greens	Constructs flat-topped beds for wide rows	Provides better airflow and healthier soil conditions
Alliums	Creates structured ridges for onion/garlic	Supports even growth and easier field management

OEM/ODM & Manufacturing Capabilities

OEM/ODM Capabilities

CAD/CAM Prototyping: Engineering teams utilize SolidWorks to develop custom disc configurations based on regional soil requirements.

Custom Color Matching: Industrial powder coating lines accommodate specific brand color specifications and private labeling.

Manufacturing Capabilities

Robotic Welding Stations: Robotic welding systems provide consistent weld quality across production batches.

Laser Cutting Capacity: CNC laser cutting equipment supports accurate steel component production.

Flexible Assembly Lines: Scalable production layouts allow efficient switching between small-batch custom orders and mass production.

Quality Control, Certification & Warranty

★Quality Control

Disc Alignment Calibration

Disc alignment is checked before assembly to ensure stable ridge formation.

Hub Seal Pressure Testing

Submerged pressure tests verify that multi-lip seals prevent mud and dust ingress.

Spline Fitment Gauging

Go/No-Go gauges check tolerances on the disc shaft splines to prevent operational wobble.

★Certification

Certification / Audit	Functional Implementation
ISO 9001 Compliance	Standardizes production processes to ensure consistent manufacturing quality and tolerances
CE Marking Assessment	Ensures structural protection and hitch systems comply with EU safety directives
SGS Factory Audits	Verifies raw materials, production capacity, and factory operations through third-party inspection

★Warranty

Technical support available by email and video guidance.
Replacement parts can be supplied for long-term maintenance.
Warranty claims are processed with photo or video verification.

Packaging & Loading

Steel Crate Framing

Implements are secured inside modular iron crates to prevent structural shifting during transit.

Component Dismantling

Discs and hitch linkages are detached and nested tightly to minimize container volume.

Stackable Frame Design

Reinforced outer crates permit multi-tier vertical stacking inside standard shipping containers.

FAQ

Q: Can the disc assemblies be retrofitted with different blade profiles later?

A: Yes. The universal hub flange accommodates both plain and notched discs to match specific soil and residue conditions.

Q: Are the implements shipped fully assembled or knocked-down?

A: Units are shipped semi-knocked-down (SKD) in steel crates to optimize container space and lower maritime freight costs.

Q: What is the typical production lead time for a custom private-label order?

A: Manufacturing generally requires 30 to 45 days from technical CAD blueprint sign-off to final container loading.

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Disc Ridger for Vegetable Farming